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產品簡介Product introduction

 該機用于食品、化工、工業、鋼鐵、農業、復混肥料、飼料、煤碳、冶金等行業。該機設計非常合理、非常實用、能耗很低，能夠連續化生產，常溫生產一次成型，可生產2-6mm不規則顆粒、Φ2-Φ10mm有形狀規則顆粒，如：球狀、枕頭狀、半圓粒形、棒形，核桃狀、扁球、方條形等，可以根據客戶的需求的尺寸形狀來制造軋輥上的球窩模型。公司可根據客戶要求定制年產1.5-50萬噸化肥生產線，成套設備流程布局緊湊，科學合理，技術領先，節能降耗，環保無三廢排放，操作穩定，維修方便。另外該機還配備獨立的除塵設備，可防止加工時粉塵飛揚造成環境污染及原料流失。為了滿足個別用戶的需求，也可采用防爆電機和電器件。該機可實現半自動或全自動化生產，操作方便，整個流程一人操作即可，相比工藝繁瑣的濕法制粒，大大節省了耗電量、人員配置和輔料投入。我們為用戶提供總體設計、技術指導、成套供貨、設備調試、操作培訓等服務

    This machine is used in industries such as food, chemical, industrial, steel, agriculture, compound fertilizers, feed, coal, and metallurgy. The design of this machine is very reasonable, practical, and has low energy consumption. It can be continuously produced, with one molding at room temperature, and can produce 2-6mm irregular particles Φ 2- Φ 10mm particles with regular shapes, such as spherical, pillow shaped, semi-circular, rod shaped, walnut shaped, flat ball shaped, square bar shaped, etc., can be used to manufacture ball and socket models on rolling rolls according to the size and shape requirements of customers. The company can customize a fertilizer production line with an annual output of 15000 to 500000 tons according to customer requirements. The complete set of equipment has a compact layout, scientific and reasonable process, leading technology, energy conservation and consumption reduction, environmental protection and no emissions of three wastes, stable operation, and convenient maintenance. In addition, the machine is equipped with independent dust removal equipment, which can prevent environmental pollution and raw material loss caused by dust flying during processing. To meet the needs of individual users, explosion-proof motors and electrical components can also be used. This machine can achieve semi-automatic or fully automated production, with convenient operation. The entire process can be operated by one person. Compared with the cumbersome wet granulation process, it greatly saves power consumption, personnel configuration, and auxiliary material investment. We provide users with services such as overall design, technical guidance, complete supply, equipment debugging, and operation training

制粒用途Granulation purpose

粉體造粒技術作為粉粒體過程處理的一個最主要分支，隨著現代工業快速發展的需求和生產過程自動化程度的提高，其重要性日益彰顯。“粉狀產品顆粒化”已成為世界粉體后處理技術的必然趨勢。對粉狀產品進行顆粒的加工，其意義主要體現在幾大方面：

As the most important branch of powder granulation process processing, powder granulation technology is becoming increasingly important with the rapid development of modern industry and the improvement of production process automation. The granulation of powdered products has become an inevitable trend in the world's powder post-treatment technology. The significance of particle processing on powdered products is mainly reflected in several aspects:

? 改善產品的物理性能（如流動性、透氣性、堆密度）避免后續操作過程（干燥、篩分、計量）和使用過程（計量、配料等）出現偏析、脈動、結塊、架橋等不良影響。為提高生產和使用過程的自動化，密閉操作創造了條件。

    Improve the physical properties of the product (such as fluidity, breathability, bulk density) to avoid adverse effects such as segregation, pulsation, agglomeration, bridging, etc. during subsequent operations (drying,           screening, metering) and usage (metering, batching, etc.). To improve the automation of production and usage processes, closed operations have created conditions

? 增加物料流動性、填充型等，提高壓片成型性和硬度。亦可直接與顆粒再混合、貯存、運輸、燒結等

Increase material fluidity, filling type, etc., and improve tablet formability and hardness. It can also be directly mixed with particles, stored, transported, sintered, etc

? 減少粉塵飛揚造成環境粉塵污染和原料流失，改善勞動操作條件。

Reduce environmental dust pollution and raw material loss caused by dust flying, and improve labor operating conditions

? 滿足生產工藝要求，如提高孔隙率和比表面積，改善熱傳遞等。

Meet production process requirements, such as increasing porosity and specific surface area, improving heat transfer, etc

? 控制產品的溶解速度

   Control the dissolution rate of the product

? 將物料制成理想的形狀和結構

Making materials into ideal shapes and structures

? 為了準確定量、配劑和管理

For accurate quantification, formulation, and management

? 制成不同種類顆粒體系的無偏析混合體

In order to accurately quantify, mix and manage the production of segregation free mixtures of different types of particle systems

? 改進產品外觀

Improve product appearance

? 防止某些固相物產生過程中的結塊現象

Improving product appearance to prevent agglomeration during the production of certain solid substances

? 防止物料因放置時間長、吸濕或積壓后的結塊現象

Improve product appearance to prevent agglomeration during the production of certain solid substances, and prevent agglomeration of materials due to long storage time, moisture absorption, or accumulation

? 改善分離狀原料的流動特性

Improving the flow characteristics of separated raw materials

? 增加粉料的體積質量，便于儲存和運輸

Increase the volume and mass of the powder for easy storage and transportation

? 降低有毒和腐蝕性物料處理作業過程中的危險性

Reduce the hazards during the handling of toxic and corrosive materials

? 調整成品的空隙率和比表面積

Adjust the porosity and specific surface area of the finished product

? 改善熱傳遞效果和幫助燃燒

Improving heat transfer efficiency and aiding combustion

? 適應不同的生物過程

Adapt to different biological processes

? 農業的高發展需要使用高質量的肥料，緩施 控施 肥料品質提高的需要， 同時非顆粒狀肥料不方便機械自動化施肥 易產生很壞的結塊現象。

The high development of agriculture requires the use of high-quality fertilizers, and there is a need for slow and controlled application of fertilizers to improve their quality. At the same time, non granular fertilizers are not convenient for mechanical and automated fertilization, which can easily lead to bad clumping.

? 各種粉體原材料質量下降，必須磨碎后除去雜質，而后對高品位材料進行造粒。

The quality of various powder raw materials has decreased, and impurities must be removed after grinding before granulating high-grade materials.

? 環境因素，包括對回收粉塵的處理和使用較粗顆粒爐料，以避免粉塵和煙霧對空氣的污染

Environmental factors, including the treatment of recycled dust and the use of coarse-grained furnace materials to avoid air pollution caused by dust and smoke

工作原理Working principle

造粒主機主要分成型造粒和破碎兩部份，造粒成型部份主要由：電機、皮帶傳動裝置、硬齒面專用減速機、聯軸器、傳動輪、軸承座、軸承、壓輥輥、喂料斗等組成，其主要作用是將粉體壓制成型。破碎機主要由：鏈條傳動裝置、齒輪、軸承座、軸承、打散齒等組成。其主要作用是將部分連片的顆粒拆散。該機屬于擠出滑模型，其造粒流程是用輸送機將粉體均勻送入造粒機喂料斗后進入制粒系統，制粒裝置由一對壓輥組成：兩個壓輥以相同的速度做相對旋轉，軋輥表面布滿大小、形狀相同的凹槽。且波谷對準波谷，而此時干粉狀物料從倆軋輥上方連續均勻的自由流動，進入咬入區后被軋輥逐漸咬入波谷。隨著軋輥的連續旋轉，物料占有的空間逐漸減少而被逐步壓縮，并達到成形壓力最大值從而形成顆粒，隨后則壓力逐漸降低，顆粒因彈性回復加之自重而脫離凹槽并落入破碎機，部分連片的顆粒經過破碎機時被拆散，而后進入篩分裝置，篩分出的成品顆粒輸送到包裝機進行過秤包裝。篩分出的不合格品利用輸送機自動返回喂料倉進行二次造粒。整個造粒過程密閉循環，自動完成

注：為了保證兩軋輥上的凹槽能完全閉合，其中有一軋輥可以左右作適當調整，還可調整兩個壓輥的間距

    The granulation host is mainly divided into two parts: forming granulation and crushing. The granulation forming part is mainly composed of: motor, belt transmission device, dedicated reducer for hard tooth surface, coupling, transmission wheel, bearing seat, bearing, pressure roller, feeding hopper, etc. Its main function is to press the powder into shape. The crusher mainly consists of a chain transmission device, gears, bearing seats, bearings, dispersal teeth, etc. Its main function is to disperse partially connected particles. This machine belongs to the extrusion sliding model, and its granulation process is to use a conveyor to evenly feed the powder into the feeding hopper of the granulation machine and enter the granulation system. The granulation device consists of a pair of pressure rollers: two pressure rollers rotate relative to each other at the same speed, and the surface of the roller is covered with grooves of the same size and shape. And the trough is aligned with the trough, while the dry powder material flows continuously and uniformly from above the two rollers, entering the biting zone and gradually being bitten into the trough by the rollers. With the continuous rotation of the rolling mill, the space occupied by the material gradually decreases and is gradually compressed, reaching the maximum forming pressure to form particles. Subsequently, the pressure gradually decreases, and the particles detach from the groove and fall into the crusher due to their elastic recovery and self weight. Some of the continuous particles are disassembled when passing through the crusher and then enter the screening device. The screened finished particles are transported to the packaging machine for weighing and packaging. The unqualified products screened out are automatically returned to the feeding bin by the conveyor for secondary granulation. The entire granulation process is closed loop and automatically completed

Note: In order to ensure that the grooves on the two rollers can be completely closed, one roller can be adjusted left and right appropriately, and the spacing between the two rollers can also be adjusted

應用范圍Application scope

?肥料、陶瓷、鑄造、煉鋼、礦產、等行業及常用物料Fertilizer, ceramics, casting, steelmaking, minerals, and other industries and commonly used materials

  水溶肥、復合肥、硫酸鉀、氯化鉀、氯化銨、硝酸鉀、硫酸銨、碳酸氫銨、磷酸一銨、磷酸二銨、俄羅斯紅鉀、NPK復合肥、尿素、煙酸、磷酸鈣、電池粉、草酸亞鐵、草酸鐵鋰、磷酸鋰、磁鐵行業、軟磁行業鐵氧體、蛋氨酸、蘇氨酸、硫酸粘桿菌素、桿菌肽鋅、煉鋼脫氧劑 、碳酸鍶、白炭黑、無機鹽粒 、氯代異氰尿酸類、漂粉精、氰尿酸、二氯異氰尿酸鈉、三氯異氰尿酸、氧化物類、氧化鋅、氧化鉛、硝酸鉀、硫酸鉀、碳酸鉀、冰晶石、吡蟲啉、磷酸二氫鈣及食品、苯酚、密胺、環氧樹脂、肥料、飼料、鈦白粉、煤粉、電玉粉、密胺粉、白碳黑、二鈉、五鈉、癸二酸、白云石粉、碳酸鎂、二氧化銻、碳酸鋇等多種化工原料的造粒，草酸鐵、氰脲酸三聚氰胺、抗氧劑、溴氯海因、氰化鈉、二氯異氰尿酸鈉、三氯異氰尿酸鈉、氰尿酸、漂粉精、氧化鉛、碳酸鉀、碳酸鍶、氯化鈣、磷酸氫鈣、偏硅酸鈉、正硅酸鈉、冰晶石、氟化鋁、剎車粉、冶金用顆粒、白炭黑、活性炭、鋁酸鈣、重鈣、普鈣、鐵氧體塊滑石、光鹵石、磷礦粉、金屬粉末、填料、飼料添加劑、砒蟲啉、煙酸、煙酸胺、煉鋼助劑、融雪劑、環保材料、鑄鐵廠粉塵、鉛、鋅、鋁粉塵，轉爐粉塵、濾塵、磨削等粉塵。

Water soluble fertilizer, compound fertilizer, potassium sulfate, potassium chloride, ammonium chloride, potassium nitrate, ammonium sulfate, ammonium bicarbonate, monoammonium phosphate, diammonium phosphate, Russian red potassium, NPK compound fertilizer, urea, niacin, calcium phosphate, battery powder, ferrous oxalate, lithium iron oxalate, lithium phosphate, magnet industry, soft magnetic industry ferrite, methionine, threonine, colistin sulfate, zinc bacitracin, steelmaking deoxidizer, strontium carbonate, white carbon black Inorganic salt particles, chlorinated isocyanurate, bleaching powder, cyanuric acid, sodium dichloroisocyanurate, trichloroisocyanurate, oxides, zinc oxide, lead oxide, potassium nitrate, potassium sulfate, potassium carbonate, cryolite, imidacloprid, calcium dihydrogen phosphate and food, phenol, melamine, epoxy resin, fertilizer, feed, titanium dioxide, coal powder, carbide powder, melamine powder, white carbon black, disodium, pentasodium, sebacic acid, dolomite powder, magnesium carbonate Granulation of various chemical raw materials such as antimony dioxide and barium carbonate, iron oxalate, cyanuric acid melamine, antioxidants, bromochlorohydrin, sodium cyanide, sodium dichloroisocyanurate, sodium trichloroisocyanurate, cyanuric acid, bleaching powder, lead oxide, potassium carbonate, strontium carbonate, calcium chloride, calcium hydrogen phosphate, sodium metasilicate, sodium orthosilicate, cryolite, aluminum fluoride, brake powder, metallurgical particles, white carbon black, activated carbon, calcium aluminate, heavy calcium Calcium superphosphate, ferrite block talc, carnallite, phosphate ore powder, metal powder, filler, feed additive, imidacloprid, niacin, niacinamide, steelmaking additive, snow melting agent, environmentally friendly materials, cast iron factory dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding and other dust.

?食品行業Food industry

【顆粒用途Particle usage】制作壓片糖顆粒、壓片用顆粒、沖劑顆粒、速溶沖劑顆粒、灌裝顆粒、調味品用顆粒、點心制造用顆粒、方便食品、乳制品、健康食品用顆粒、保健品用顆粒及壓制片劑顆粒等

Tablet sugar granule, tablet granule, granule, instant granule, filling granule, condiment granule, Dim sum granule, convenient food, dairy products, healthy food granule, health food granule and tablet granule, etc

【適用物料Applicable materials】食品添加劑、淀粉、茶葉粉、螺旋藻、海參粉、蛋白粉、奶粉、豆奶粉、葡萄糖、可可粉、含糖類粉體及從水果、蔬菜中提取或粉碎后產生的干粉體等

Food additives, starch, tea powder, spirulina, sea cucumber powder, protein powder, milk powder, soy milk powder, glucose, cocoa powder, sugar containing powder, and dry powder extracted or crushed from fruits and vegetables, totaling tens of thousands of materials

?化工行業Chemical industry

【顆粒用途Particle usage】為了增加物料密度、流動性，控制溶解度，或者解決粉塵飛揚問題及粉體長時間堆放后結塊問題等

In order to increase material density, fluidity, control solubility, or solve problems such as dust flying and agglomeration of powder after long-term stacking, etc

【適用物料Applicable materials】農藥、化學藥、化妝品、洗滌劑、合成洗滌劑、化工工業用品、石墨粉、鹽類、氯化物類、氧化物類、陶瓷粉、阻燃劑、檸檬酸、氧化鋅、顏料、除草劑、農藥、拖疏石膏、炭黑、碳酸鈣，催化劑 、石油焦、電磁材料、電池填充料及化工添加劑和精細化工粉體等

    Pesticides, chemicals, cosmetics, detergents, synthetic detergents, chemical industrial products, graphite powder, salts, chlorides, oxides, ceramic powder, flame retardants, citric acid, zinc oxide, pigments, herbicides, pesticides, drag gypsum, carbon black, calcium carbonate, catalysts, petroleum coke, electromagnetic materials, battery fillers, chemical additives, and fine chemical powders, etc

?動物飼料和水處理行業Chemical industry, animal feed and water treatment industry

動物飼料、飼料添加劑、魚類、蝦、螃蟹、海鮮飼料，池塘水處理物料等

Animal feed, feed additives, fish, shrimp, crab, seafood feed, pond water treatment materials, etc

?塑料、橡膠行業Plastic and rubber industries

【顆粒用途Particle usage】解決粉體揚塵、混料不均勻、粉體流動性差等問題，橡膠添加劑、除味劑、除霜劑、色粉、阻燃劑、穩定劑、成核劑、塑料添加劑、消泡劑、抗氧劑、色母顆粒、增白劑

Solve problems such as powder dust, uneven mixing, and poor powder flowability, including rubber additives, deodorizers, defrosters, color powders, flame retardants, stabilizers, nucleating agents, plastic additives, defoamers, antioxidants, masterbatch particles, whitening agents, etc,

【適用物料Applicable materials】碳酸鈣、滑石粉、碳黑、石墨、色粉、鈦白粉、氧化鋅、鐵紅、ppo、pps、密胺、硬質酸鎂、蠟粉、磷酸酯、三聚氰胺、聚全氟乙烯、聚二氟乙烯、塑料粉等

Calcium carbonate, talc powder, carbon black, graphite, color powder, titanium dioxide, zinc oxide, iron red, ppo, pps, melamine, magnesium hard acid, wax powder, phosphate ester, melamine, perfluoroethylene, polydifluoroethylene, plastic powder, etc

成品顆粒Finished particles

注：顆粒大小、硬度、形狀可調

Note: the size, hardness and shape of the particles are adjustable

扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles
扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles
扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles
扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles	扁圓顆粒3-5mm Flat circular particles
圓形顆粒3-5mm Round particles	圓形顆粒5-6mm Round particles	圓形顆粒8-10mm Round particles
扁圓顆粒8-10mm Flat circular particles	扁圓顆粒8-10mm Flat circular particles	薄片型顆粒 Thin flake particles
橢圓顆粒 Elliptical particles	扁圓顆粒10-15mm Flat circular particles	方形顆粒 Bar shaped particles
橢圓顆粒 Elliptical particles	條形顆粒Bar shaped particles	方形顆粒 Bar shaped particles

注：除以上顆粒形狀外還可以制作其他形狀顆粒，可根據客戶要求定制模具

Note: In addition to the above particle shapes, other shapes of particles can also be made, and molds can be customized according to customer requirements

技術參數表Technical parameter table

注：設備產量僅供參考，具體產量以實際測試為準，

Note: The equipment output is for reference only, and the specific output is subject to actual testing